TRIBOLOGY

New low friction coating allows grease-free lubrication and corrosion protection

Machine parts wear, when there is friction between their metal surfaces. Lubricants and functional oils help prevent this. They attract dirt, debris and dust, and over time form lumps or become resinous. fig5Machine parts then have to be intensively cleaned and regreased, which leads to more frequent maintenance, greater consumption of resources, polluting waste or machine breakdowns. Researchers at the INM — Leibniz Institute for New Materials have now developed a functional coating which lubricates without grease and protects against corrosion at the same time. It is suitable as a coating for metals and metal alloys such as steel, aluminum or magnesium. Researchers incorporated platelet-like solid lubricants and platelet-like particles in a binder. When this mixture is applied to a surface, it produces a well-ordered structure in which these various particles are arranged in a roof tile pattern. The roof tile structure not only provides low-friction sliding, it also acts as a barrier.

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